You can get a table saw for yourself, or at most a kit by the manufacturer, as long as you don’t mind an extra $500 or more in order to get it ready for a work site, and get it to work smoothly. If you are on a fixed budget, consider buying a kit that has been carefully tested and works with a machine shop.
To start off, have you ever wanted to make something out of a sheet of plywood? If so, I’ll show you how.
First, lay a sheet of plywood on top of a counter top so that it is flush with the counter top. A few feet above the counter top, fold the sheet of plywood under in two, leaving a narrow crease in the plywood. Using a pencil, mark the crease, as well as its dimensions.
Now, cut out two rectangular pieces for the front and back pieces of the plywood, as well as the edges, with a table saw, which is typically used to cut boards for tables and chairs. If you don’t have a table saw yet, a belt sander works well too. A table saw takes several turns to cut one piece of plywood — a simple but very effective way to speed up the cutting process for a workshop.
Using a table saw, cut a length of a rectangle from one long strip. It is helpful to cut the edges of the rectangle to be just barely parallel with each other, leaving 1/4″ spaces, so that the sides of the rectangle do not show during the cutting process.
If you are using a counter top that is higher than table. A couple of small pieces of plywood can be put on each side of the long strip of plywood and secured securely. The two bottom pieces (on either side) can be attached to the top of the counter top, with 1/4″ holes drilled in them, for reinforcement.
Using a circular saw with a 3/4″ and 1-3/4″ radius radius, cut about two inches short of the bottom of the rectangle on each side. If the top of the rectangle does not match the front side of the rectangle, you will need to trim around it with a jigsaw or similar tool, and the sides of the rectangle can be trimmed as well.
Using a jigsaw, cut the ends of the square pieces of plywood as well. You might also wish to use an angle grinder to cut the ends of
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